3 Essential Factors To Consider When Replacing Your Conveyor System

Article by Jeremy Axel

There is a lot to learn about conveyor belts. A conveyor belt is one of the most important elements in any manufacturing facility. It is used to transfer materials or products from one place to another.

Conveyors are also used for material handling and product transport. The amount of effort and time that goes into making a conveyor belt can vary depending on the type of material and product being transported.

If you are looking for a new conveyor belt, then you will need to know how to spot if your current conveyor needs replacement. There are several things that you should consider when looking for replacement parts for your existing conveyor system. Here are some important factors to consider:

Replacement Belt Quality

You need to make sure that the material used in the replacement conveyor belt is strong enough to withstand any kind of pressure or weight. This means that you should avoid using plastics and other materials that are not made from metal or other metals. These types of materials can be easily damaged by being exposed to high amounts of pressure or weight. For example, if the part is made out of steel or aluminum, then it will be much stronger than a plastic part and less likely to break or crack over time.

Functionality: The functionality of your new conveyor system is also very important when shopping around for replacement parts because this will determine how well it works with your current machinery and machinery setup. There are many different types of different functions available out there, so you want to make sure that your new conveyor system has everything you need before purchasing it so that it gets put into use right away!

Type Of Material Transporting

When you are looking for replacement parts for your conveyor system, it is important to consider the type of material that you are transporting. For example, if you have a grain silo and are transporting grains, then it is important to use a conveyor system that can handle the weight of the grain. You also want to make sure that the conveyor system will not damage the grain or cause any other harm to it. You may need a different type of conveyor system if your goal is to transport products such as lumber or lumber products.

There are two main types of materials that can be transported by a conveyor system: bulk solid materials and liquid.

  • Bulk Materials

Bulk materials include grains, pellets, and granules. These types of materials make up the majority of what we see on the conveyor belt in our daily lives. Bulk materials are easily visible and they require specialized equipment to load into trucks or containers. Bulk materials are often used for agricultural purposes such as growing crops or harvesting crops such as wheat or sugar cane. It is important to note that bulk materials may not always be carried through an entire line at one time; therefore, it is important to have multiple lanes for these types of materials so that they can be loaded quickly when needed.

  • Liquid Materials

Liquid materials include water, oil, and fuel oils (such as gasoline). These types of products do not mix well with other products on a conveyor belt because they tend to separate out from one another over time due to gravity pulling them down towards the bottom of the container.

Remember that liquid materials should be transported in low-pressure piping, with a pipeline diameter of 0.5 inches or less. This applies to both liquid and dry materials. The transport temperature should be below 70°F (21°C). The operating pressure should not exceed 150 psi (10 bar).

The material flow rate should be between 25 and 1,500 gallons per minute. The product flow rate must be at least 10 percent of the total volume of the system. If a pump is used, it must be capable of maintaining a pressure differential of at least 20 psi (1 bar) between its inlet and outlet lines.

Size Of Your Conveyor System

The size of the new conveyor system should be able to fit within your existing space without needing any additional room to be created. You want to make sure that there is enough room for all of your equipment and machinery on board so that it doesn’t become a hindrance during operation.

In addition, the size of your conveyor system will determine the amount of material that can be transported at any one time and how much time it takes to transport it. If you have a small machine, then it will not be able to process large amounts of material in the same amount of time as a larger machine. It’s important to remember that larger machines can process more material in less time than smaller machines and so they are ideal for high-volume applications.

The type of material being processed by your conveyor system will also affect its size. If you are transporting paper or plastic bags filled with food products, then it may not be necessary to replace your conveyor system for these types of materials. The size of your conveyor system also affects how many workers are needed to work on it. If there are too many workers for a large conveyor system, it will slow down production and affect productivity. If there are not enough workers for a small conveyor system, then production may suffer as well.

Other Factors That May Affect Your Conveyor System

The factors that affect the quality of your conveyor system are many, and it is not possible to cover them all in one article. Here are some important aspects to consider when replacing your conveyor system:

1. The type of material being transported: the larger the size of the material, the more difficult it is to control movement and avoid damage.

2. The location of your plant: if there are any obstacles in your way such as walls, trees or buildings then there may be problems with your conveyor system.

3. The volume of material being moved: if you have a large volume of material then you will need a bigger conveyor system as well as more powerful motors for them to work properly.

4. The design of your conveyor system: if you have a simple design then it will be easy to manufacture and install but if you have a complicated design then it may be more expensive to manufacture and install as well as more difficult to maintain over time.

5. Maintenance requirements for your conveyor system: Make sure you know what maintenance procedures you need for your new conveyor system before you buy it!

Factors To Consider When Replacing Your Conveyor System

The bottom line is that many factors have to be considered in deciding whether a conveyor system will work for you. If you take this into account, then you’ll be able to make an educated decision on whether to invest in one of these pieces of technology. Hopefully from some of the information we’ve provided, you will better understand why these systems are out there and how they could help your company. It’s important to recognize that a conveyor system might not be the best solution for every company or operation, but it can certainly come in handy for certain businesses.

About the Author Jeremy Axel

Jeremy Axel is the founder of Fluent Conveyors, they design and manufacture conveyors for Waste and recycling industries, Manufacturing, and Distribution centers across the United States. He is also known for building trusted relationships with conveyor dealers and reseller networks and developing advanced technological processes and tools that help them do their jobs more efficiently. 

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